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Freeform Engineering Ltd is a research, development and consultancy company headed by Dr. Rupert Soar.

 
 
   
 

Dr. Rupert Soar  BSc, MSc, PhD, Director

 

Rupert Soar has over 15 years experience in rapid prototyping and rapid manufacturing and is considered a world leading expert within the rapid prototyping community with an impressive track record, extensive research knowledge, and a wealth of contacts internationally with major commercial and academic organisations involved in digital design and Freeform Construction methods.

 

A co-founder of the internationally recognised Rapid Manufacturing Research Group at Nottingham, De Montfort and Loughborough Universities (the world leading research group in this field in the world and rated by two independent international and national government review bodies as the world leader in rapid manufacturing research in 2004 and 2006), Rupert also formed the Freeform Construction Group in 2004 which was established to exploit rapid manufacturing for the construction industry, also subsequently rated as world leading in 2007.

 

Rupert's specialist fields are in adaptive (or smart) structures and large-scale rapid manufacturing, or Freeform Construction. He has attracted international media coverage through his recent exploits in Namibia uncovering transient ventilation strategies and structural homeostasis within sub-Saharan termite mounds, something completely new to science. Having built and shipped the world's largest slice and scanning machine to Namibia and scanned an entire mound, he now has a remarkable data set from which simulation and modelling of homeostatic function is taking place. Such strategies can be transferred to our own buildings and homes, reproducible through emerging Freeform Construction methods which stand to revolutionise digital design and construction, and epitomise the goals of sustainable construction methods.

 

Rupert's portfolio is extensive. He has worked with major academic institutes around the world and international leaders in architecture and industry such as Siemens, BAe, North West Aerospace, Foster and Partners, Buro Happold, Saint-Gobain Plc (including former BPB Plc and Weber Solutions) and The Architecture Association. Rupert has advised on the introduction of rapid prototyping techniques to Foster and Partners who were one of the first practices to fully integrate this method within its design process. The technology was initially seen as a sketch model-making tool in the early stages of the design, particularly for projects with complicated geometries. However, it surpassed this purpose within a year and it is now seen as an essential design tool for many projects and for many project stages. The practice's prototyping department now produces about 3500 models a year. Recently, Foster and Partners have started to experiment with rapid manufacturing which was first done through the design and manufacture of a bespoke Christmas Tree  for the charity organisation Save the Children, for which Rupert was part of the design process and fabricated the model's complex diffuser and illumination components.

 

Rupert's work has attracted widespread attention in the national and international press, and he has featured on numerous television documentaries including Sir David Attenborough's recent  'Life in the Undergrowth' television series, Ben Fogle's 'Wild in Africa', Discovery's 'Animal Engineering', BBC3's 'Bionic Buildings' and is presently working with National Geographic and the BBC Natural History Unit exploring the continuing developments in Freeform Construction.

 

   

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